WEILER Brochure-Complete May 2020
Custom Blow/Fill/Seal Machinery Data Sheets 624 640
628 660
603
weilerengineering.com
S a f e g u a r d i n g S o l u t i o n s T h r o u g h
PACKAGING
ASEP-TECH ® Blow/Fill/Seal packaging system
• Advanced Technology • Laboratory, stability/clinical trial, 503b, vaccine, biologic, small scale production capable Blow/Fill/Seal system • Extremely versatile, small footprint machine • Single-Use Technology (SUT) or CIP/SIP configuration • All Electric-Servo motion controls • Stepped-base design for easy maintenance and changeover
Typical products produced with ASEP-TECH ® LAB+ Blow/Fill/Seal packaging system
weilerengineering.com
ASEP-TECH ® Blow/Fill/Seal packaging system
100" (254 cm)
Number of Cavities
Container Size (mL)
Containers/Hour
1
500 – 250
180 – 215
1
100 – 50
240
2 to 5
30 – 15
480 – 1200
4 to 6
10 – 5
900 – 1440
4 to 8
5 – 1.0
960 – 1920
57" (145 cm)
4 to 10 960 – 2400 Hourly output dependent upon container design and product characteristics. Chart above reflects LDPE resin and aqueous solutions. Customization available based on a customer supplied URS. 1.0 – 0.5
70" (178 cm)
80.5" (204 cm)
LAB+ dimensions
OPTIONAL ACCESSORIES FOR THE ASEP-TECH ® BLOW/FILL/SEAL SYSTEM • Particle counter for on-line particulate monitoring in the critical zone • UPS (Uninterruptible Power Supply) • Chiller • Vacuum system • Resin conveyor/blender/granulator • SUT (Single Use Technology) • CIP/SIP • Recirculating product pathway • Filter integrity test system • DMS (Data Management System ) • Conversion/Size format changes to mold tooling • A variety of deflashing technology and mechanisms are available • Slitter/singulator
The machine depicted is a typical ASEP-TECH ® LAB+ Blow/Fill/Seal machine. Dimensions may vary based on optional equipment. A minimum of 4' (122cm) should be provided on sides and front of machine for operation and service. SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE. PATENTED
1395 Gateway Drive | Elgin, IL 60124 USA | p +1.847.697.4900 | f +1.847.697.4915 | e solutions@weilerengineering.com | weilerengineering.com © 2020 Weiler Engineering, Inc. ALL RIGHTS RESERVED.
640 ASEP-TECH ® Blow/Fill/Seal packaging system
S a f e g u a r d i n g S o l u t i o n s T h r o u g h
PACKAGING
• High-Speed Production Machine • Servo controlled fill motion • Isolation/insertion available • Stepped-base design for easy maintenance and changeover • 0.2mL to 1000mL-wide range container production • Cap Welder ready
Typical products produced with ASEP-TECH ® Model 640 Blow/Fill/Seal packaging system
weilerengineering.com
640 ASEP-TECH ® Blow/Fill/Seal packaging system
120" (305 cm) minimum clear height
Number of Cavities
Container Size (mL)
Containers/Hour
12 14 14 16 20 24 30 36 40 48 50 60
500 500 250 100
2550 2700 3150 4000 5150 6000 7700 9250
50
5 to 10
20 20
5 5 2
10250 13000 14500
203" (516 cm)
79" (201 cm)
0.2 to 1 18000 Hourly output dependent upon container design and product characteristics. Chart above reflects LDPE resin and aqueous solutions. Customization available based on a customer supplied URS.
Model 640 dimensions
OPTIONAL ACCESSORIES FOR THE ASEP-TECH ® BLOW/FILL/SEAL SYSTEM • Parison shrouding to assure a Class 10,000 environment in the extrusion/parison cutoff zone • Particle counter for on-line particulate monitoring in the critical zone • UPS (Uninterruptible Power Supply) • Chiller • Vacuum system • Resin conveyor/blender/granulator • Recirculating product pathway • Filter integrity test system • DMS (Data Management System) • Conversion size/format changes to mold tooling • Cap Welder • A variety of deflashing technology and mechanisms are available • Slitter/singulator • Mold temperature control unit • Isolation/insertion
The machine depicted is a typical ASEP-TECH ® Model 640 Blow/Fill/Seal machine. Dimensions may vary based on optional equipment. A minimum of 4' (122cm) should be provided on sides and front of machine for operation and service.This machine may be protected by one or more domestic or foreign patents. SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE.
1395 Gateway Drive | Elgin, IL 60124 USA | p +1.847.697.4900 | f +1.847.697.4915 | e solutions@weilerengineering.com | weilerengineering.com © 2020 Weiler Engineering, Inc. ALL RIGHTS RESERVED.
624 ASEP-TECH ® Blow/Fill/Seal packaging system
S a f e g u a r d i n g S o l u t i o n s T h r o u g h
PACKAGING
• Entry-Level Machine • Ideal for R&D flexibility • Excellent economic value • Servo controlled fill motion • Versatile smaller footprint machine • Isolation/insertion available • 0.2mL to 500 mL-wide range of container production
Typical products produced with ASEP-TECH ® Model 624 Blow/Fill/Seal packaging system
weilerengineering.com
624 ASEP-TECH ® Blow/Fill/Seal packaging system
120" (305 cm) minimum clear height
Number of Cavities
Container Size (mL)
Containers/Hour
6
500
1350
6
250
1400
8
100
1900
10
100
2500
12
50
3300
16
15
4800
20
10
6000
25
5
7500
143" (363 cm)
77" (196 cm)
30
0.2 to 3
9000
Hourly output dependent upon container design and product characteristics. Chart above reflects LDPE resin and aqueous solutions. Customization available based on a customer supplied URS.
Model 624 dimensions
OPTIONAL ACCESSORIES FOR THE ASEP-TECH ® BLOW/FILL/SEAL SYSTEM • Transport cart to assist with tooling conversion • Parison shrouding to assure a Class 10,000 environment in the extrusion/parison cutoff zone • Particle counter for on-line particulate monitoring in the critical zone • UPS (Uninterruptible Power Supply) • Chiller • Vacuum system • Resin conveying/blender/granulator • Recirculating product pathway • Filter integrity test system • DMS (Data Management System) • Conversion size/format changes to mold tooling • Cap Welder • A variety of deflashing technology and mechanisms are available • Slitter/singulator • Mold temperature control unit • Isolation/insertion
The machine depicted is a typical ASEP-TECH ® Model 624 Blow/Fill/Seal machine. Dimensions may vary based on optional equipment. A minimum of 4' (122cm) should be provided on sides and front of machine for operation and service.This machine may be protected by one or more domestic or foreign patents. SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE.
1395 Gateway Drive | Elgin, IL 60124 USA | p +1.847.697.4900 | f +1.847.697.4915 | e solutions@weilerengineering.com | weilerengineering.com © 2020 Weiler Engineering, Inc. ALL RIGHTS RESERVED.
628 ASEP-TECH ® Blow/Fill/Seal packaging system
S a f e g u a r d i n g S o l u t i o n s T h r o u g h
PACKAGING
• Advanced technology • All electric servo motor controlled motions • Lower, stepped-base design for easy maintenance and changeover • Compatible with existing Model 624 tooling
Typical products produced with ASEP-TECH ® Model 628 Blow/Fill/Seal packaging system
weilerengineering.com
628 ASEP-TECH ® Blow/Fill/Seal packaging system
120" (305 cm) minimum clear height
Number of Cavities
Container Size (mL)
Containers/Hour
6
500
1050
6
250
1400
8
100
1900
10
100
2500
12
50
3300
16
20
4800
152.2" (385 cm)
20
10
6000
70.9" (180 cm)
25
5
7500
30
0.2 to 3
9000
Hourly output dependent upon container design and product characteristics. Chart above reflects LDPE resin and aqueous solutions. Customization available based on a customer supplied URS.
Model 628 dimensions
OPTIONAL ACCESSORIES FOR THE ASEP-TECH ® BLOW/FILL/SEAL SYSTEM • Transport cart to assist with tooling conversion • Parison shrouding to assure a Class 10,000 environment in the extrusion/parison cutoff zone • Particle counter for on-line particulate monitoring in the critical zone • UPS (Uninterruptible Power Supply) • Chiller • Vacuum system • Resin conveyor/blender/granulator • Recirculating product pathway • Filter integrity test system • DMS (Data Management System) • Conversion size/format changes to mold tooling • A variety of deflashing technology and mechanisms are available • Slitter/singulator • Mold temperature control
The machine depicted is a typical ASEP-TECH ® Model 628 Blow/Fill/Seal machine. Dimensions may vary based on optional equipment. A minimum of 4' (122cm) should be provided on sides and front of machine for operation and service.This machine may be protected by one or more domestic or foreign patents. SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE.
1395 Gateway Drive | Elgin, IL 60124 USA | p +1.847.697.4900 | f +1.847.697.4915 | e solutions@weilerengineering.com | weilerengineering.com © 2020 Weiler Engineering, Inc. ALL RIGHTS RESERVED.
660 ASEP-TECH ® Blow/Fill/Seal packaging system
S a f e g u a r d i n g S o l u t i o n s T h r o u g h
PACKAGING
• High-Speed Production Large Bottle Machine • Cap Welder Ready
• Stepped-base design for easy maintenance and changeover • Servo controlled fill motion • 100mL to 2000mL-wide range container production
Typical products produced with ASEP-TECH ® Model 660 Blow/Fill/Seal packaging system
weilerengineering.com
660 ASEP-TECH ® Blow/Fill/Seal packaging system
157" (399 cm) minimum clear height
Number of Cavities
Container Size (mL)
Containers/Hour
10
1000
1850
14
500
2750
16
500
3300
16
250
3700
20
100
5000
235" (597 cm)
83" (211 cm)
Hourly output dependent upon container design and product characteristics. Chart above reflects LDPE resin and aqueous solutions. Customization available based on a customer supplied URS.
Model 660 dimensions
OPTIONAL ACCESSORIES FOR THE ASEP-TECH ® BLOW/FILL/SEAL SYSTEM • Parison shrouding to assure a Class 10,000 environment in the extrusion/parison cutoff zone • Particle counter for on-line particulate monitoring in the critical zone • UPS (Uninterruptible Power Supply) • Chiller • Vacuum system • Resin conveyor/blender/granulator • Recirculating product pathway • Filter integrity test system • DMS (Data Management System) • Conversion/size format changes to mold tooling • Cap Welder • A variety of deflashing technology and mechanisms are available • Mold temperature control unit
The machine depicted is a typical ASEP-TECH ® Model 660 Blow/Fill/Seal machine. Dimensions may vary based on optional equipment. A minimum of 4' (122cm) should be provided on sides and front of machine for operation and service.This machine may be protected by one or more domestic or foreign patents. SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE.
1395 Gateway Drive | Elgin, IL 60124 USA | p +1.847.697.4900 | f +1.847.697.4915 | e solutions@weilerengineering.com | weilerengineering.com © 2020 Weiler Engineering, Inc. ALL RIGHTS RESERVED.
603 ASEP-TECH ® Blow/Fill/Seal packaging system ASEP-TECH ® Blo /Fill/Seal packaging syste
S a f e g u a r d i n g S o l u t i o n s T h r o u g h
PACKAGING
• Large Bottle Format Machine • Available in all electric servo motion configuration • Stepped-base design for easy maintenance and changeover
Typical products produced with ASEP-TECH ® Model 603 Blow/Fill/Seal packaging system
weilerengineering.com
603 ASEP-TECH ® Blow/Fill/Seal packaging system
120" (305 cm) minimum clear height
Number of Cavities
Container Size (mL)
Containers/Hour
7
1000
1350
8
500
1600
8
250
1750
10
250/500
2200
10
180
2400
186" (472 cm)
81" (206 cm)
Hourly output dependent upon container design and product characteristics. Chart above reflects LDPE resin and aqueous solutions. Customization available based on a customer supplied URS.
Model 603 dimensions
OPTIONAL ACCESSORIES FOR THE ASEP-TECH ® BLOW/FILL/SEAL SYSTEM • Parison shrouding to assure a Class 10,000 environment in the extrusion/parison cutoff zone • Particle counter for on-line particulate monitoring in the critical zone • UPS (Uninterruptible Power Supply) • Chiller • Vacuum system • Resin conveyor/blender/granulator • Recirculating product pathway • Filter integrity test system • DMS (Data Management System) • Conversion size/format changes to mold tooling • Cap Welder • A variety of deflashing technology and mechanisms are available • Mold temperature control unit
The machine depicted is a typical ASEP-TECH ® Model 603 Blow/Fill/Seal machine. Dimensions may vary based on optional equipment. A minimum of 4' (122cm) should be provided on sides and front of machine for operation and service.This machine may be protected by one or more domestic or foreign patents. SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE.
1395 Gateway Drive | Elgin, IL 60124 USA | p +1.847.697.4900 | f +1. 847.697.4915 | e solutions@weilerengineering.com | weilerengineering.com © 2020 Weiler Engineering, Inc. ALL RIGHTS RESERVED.
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